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Mixing, dispersing & kneading

Product type: Mixing, dispersing & kneading

Partner: Netzsch Grinding & Dispersing

Description: Mixing of pigments and fillers into the formulation (suspension), wetting of solids that need to be dispersed in dispersing medium, NETZSCH has the solutions for both batch and inline mixing.

MasterMix^® Dissolver	The MasterMix^® Dissolver is used for dispersing solids in liquids. The product is mixed in batches in an exchangeable tank. The dissolver is a fast, high-capacity disperser with a wide range of speeds and high level of efficiency Push-button speed control Speed indicator and automatic speed reduction The product is accelerated radially by the dispersion disk, deflected to the top and bottom at the tank wall and directed back to the dispersion disk through formation of a vortex Shear forces around the circumference of the toothed disk result in highly efficient dispersion, good wetting and deagglomeration For high-viscosity products, a tank wall scraping device can aid the mixing and dispersing process Hydraulic lifting/lowering device Push-button stroke adjustment Adjustable tank clamping mechanism Stainless steel shaft and dispersion disk; additional product-specific mixing tools available depending on the application Manufactured in accordance with CE guidelines
PMD-VC Intensive Mixers	The PMD-VC intensive mixers are large-volume stationary mixing and dispersing units for processing medium- to high-viscosity product batches. They are successfully employed primarily in the coatings, printing inks, wall paints, pigments and construction industries. Reduced power requirement due to the functional separation of mixing, with the multi-arm anchor agitator, and dispersing, with the toothed disk Minimal increase in the product temperature Variable height adjustment of the toothed disk by means of the hydraulic lifting column Scraper blades on the anchor agitator guarantee complete product exchange on the tank walls as well as residue-free emptying Intensive product cooling due to complete product exchange on the tank walls Machine suitable for installation on platform or floor Very easy to clean Closed design Partial batch processing from approx. 25% effective volume Fast, efficient feeding of solids with ADS sound systeme Variable speed for dispersion disk
MaxShear Inline Disperser	The self-pumping portable unit features rotor/stator mixer ideal for emulsifying and processing hard-to-wet materials. Powerful pumping action allows for use as a transfer pump, eliminating other process equipment when used with low viscosity materials. Extreme high shear performance and powerful pumping action generates better premixes, reducing work needed down-stream. Ideal for emulsifying and processing hard-to-wet materials. Can make premix directly from most granular and beaded materials. Small chamber volume reduces product waste between batches. Interchangeable stator, four-bladed rotor and all wetted components made of stainless steel. Rotor speed can be changed by replacing a pulley set. Variable speed is available. Sanitary configurations are available with tri-clamp ferrule inlet and outlet. Fine slot, abrasion-resistant, and special application stators available upon request.
PMH / PML Planetary Mixing and Kneading Machines	PML (Planetary Mixer, low speed) and PMH (Planetary Mixer, high speed) planetary mixing and kneading machines operate according to the planetary system. They are used for thixotropic and high-viscosity products. The NETZSCH PMH / PML mixing and kneading machines operate according to the planetary system The mixing elements rotate on a central axis in a fixed tank, with each element simultaneously rotating on its own axis as well The double rotary motion of the mixing elements covers the entire mixing zone and guarantees optimal dispersion The revolving wall/floor scrapers support the mixing/kneading process while also providing for good heat transfer to the tank wall Processing of products with very high viscosities Homogeneous mixing of a wide variety of components Extremely short mixing times for very high-quality results Product-specific mixing and dispersing elements Easy-to-clean design Direct measurement of product temperature via rotating thermosensor Variable speed and independent dispersion drive Vacuum-tight and explosion proof models From laboratory-scale to large production-scale machines Easily exchangeable mixing tools
Epsilon Inline Disperser	Epsilon is compact solution for producing homogeneous dispersions with reproducible quality in an inline process. Here, the dispersion process takes place in an atmospherically sealed processing chamber and is thus dust and emission free. Dispersion quality Easy Handling and Cleaning Dust and emission free Process reliability
Ψ-Mix^® Inline Disperser	The Ψ-Mix^® inline disperser combines a new dispersion method, in which the solid components are wetted on a large liquid surface, with emission- free, dust-free inline operation. The combination of vacuum dispersion, shearing and pressure wetting results in homogeneous, fine dispersions with very reproducible quality – all at high efficiency levels in a controlled process. Enclosed, emission-free dispersion system in batch operation for fast wetting (inline) of powder in liquids Homogeneous, high-quality pre-dispersion Dosing and spraying of the solids via rotary valve and conditioning head Charging from big-bag, bagged goods or silo Suitable for potentially explosive areas Atmosphere barrier prevents instantaneous ignition Largely insensitive to foreign substances such as packaging residue Problem-free large-diameter inlet for solids No introduction of outside air Overload prevented through controlled dosing of pigment High solids content possible No flooding of liquid into the dry area Suitable for a wide range of viscosities Minimal temperature difference and product heating